How a rubber band is measured: flat length, width, thickness


The Brennholt Institute of Applied Taxonomy measures a rubber band in three dimensions: flat length, taken with the band laid unstretched on a table and measured along one side (a No. 33 gives 88.9 mm, or 3½ in); width, taken across the cut (3.2 mm, or ⅛ in); and thickness, taken through the wall of the band (usually 0.8 mm to 1.5 mm). The Institute uses a ruler for the first, and callipers for the other two.

Only the flat length and the width appear in the trade numbering described on the numbering page. Thickness does not, which is why two bands with the same number can behave differently in the hand.

Why flat length, and not circumference

A rubber band is a closed loop cut from a tube. Its flat length is half its circumference when the loop is laid without stretch, since the loop folds into two layers. The Institute therefore reports flat length, and the unfolded circumference is twice that figure. A No. 33 band, with a flat length of 88.9 mm, has an unstretched circumference of 177.8 mm. Several suppliers give the circumference, not the flat length, and the Institute's first rule for reading a list is to check which one is meant.

The Institute's measuring procedure

  1. Condition the band. Leave it at room temperature, about 20 °C, for ten minutes. A cold band is stiff and a warm one is slack.
  2. Lay it flat. Place it on a smooth surface and smooth out twists. Do not pull it.
  3. Measure the length. Place the zero of a steel rule at the outer edge of one end, and read the outer edge of the other end. Record to the nearest 0.5 mm.
  4. Measure the width. Take callipers across the flat of the band, at three points, and average them.
  5. Measure the thickness. Take callipers through one layer of the band, closing gently. Rubber compresses, so the reading falls by about 0.1 mm if the jaws are closed hard.

The Institute's procedure is its own. It is intended to make measurements by different people comparable, and it is not a published standard.

The three dimensions compared

DimensionInstrumentTypical office bandIn the trade number?
Flat lengthSteel rule63.5 mm to 177.8 mmYes
WidthCallipers1.6 mm to 6.4 mmYes
ThicknessCallipers0.8 mm to 1.5 mmNo

Why width is not a constant

The Institute's measurements of 120 bands in 2025 found that the width of a nominal ⅛ in band ranged from 2.9 mm to 3.6 mm. The spread comes from the cutting. The tube is slit by a rotating blade, and blade wear widens or narrows the cut over a production run. A single band is also not uniform, and the Institute's rule of averaging three readings follows from this.

Thickness and what it does

Thickness governs the force a band applies. Of the three dimensions it matters most to the user, and it is the one the trade number leaves out. The Institute's sample suggested that a thicker band of the same number holds a bundle more firmly and perishes at about the same rate, but the sample was 31 bands and the Institute does not generalise from it.

What is already established

Rubber is measured in several recognised ways in industry. The ISO standards for vulcanised rubber describe tensile testing and hardness measurement, and the Institute makes no claim to those. It claims only the three-dimension procedure above, for office bands, where no standard describes how a flat length should be taken.

An internal disagreement

The panel disagrees about whether the zero of the rule should sit at the outer or the inner edge of the loop's end. The inner-edge method gives a shorter figure, typically by 3 mm to 4 mm, because the inner edge of a rounded end is closer to the centre. The majority prefer the outer edge, on the ground that an outer measurement is what a user compares with an object. The dissenters hold that the inner measurement is closer to the loop's true geometry. The published figures use the outer-edge method.

Where to go next

The Institute proposes the procedure above because a measurement that two people can repeat is the first requirement of a classification, and the second is that it be written down. Rubber bands have long had the first without the second.

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