Staple leg length: the figure that is never printed on the box


Under the Brennholt Institute of Applied Taxonomy's four leg-length bands, a staple with a leg of 6 mm (0.24 in) suits stacks up to about 4 mm thick, and each longer band adds roughly 2 to 3 mm of usable stack. The designation on the box contains the leg length, but the stack thickness it serves is never printed.

No standards body has published a relation between leg length and stack thickness. Boxes give a capacity in sheets, which depends on the paper. The Institute's bands, which work in millimetres of stack and not in sheets, remain the only published attempt to set it out.

The four bands

BandLeg (mm)Leg (in)Usable stack (mm)
LB-160.24up to 4
LB-280.314 to 6
LB-3100.396 to 8
LB-413 and over0.51 and over8 to 11

The usable stack is the thickness at which the legs clinch cleanly, with enough of each leg turned back to hold. A stack at the top of a band is at the edge of what that leg can do.

Why a stack, not a sheet count

Sheets vary: 80 g/m² paper is about 0.1 mm thick, but card, folded sheets and plastic covers are not. A count of 20 sheets of office paper is about 2 mm of stack, yet 20 sheets of thin newsprint is less. The Institute therefore measures the stack with a rule and reads the band from the table. The same approach to holding is discussed for clips on the holding-capacity page.

The rule of the clinch

The Institute's working rule is that the leg should project at least 4 mm beyond the stack. A leg that projects less cannot be turned back far enough to hold, and a leg that projects much more folds over itself. The 4 mm figure is the Institute's own and not a trade standard.

Where to read the rest

An internal disagreement

The panel is divided on the 4 mm projection. Two members hold that it is too generous for the finer wire numbers, which clinch with less. The majority prefer a single rule for all series, since a rule with exceptions is not remembered. The rule follows the majority.

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